Difference between revisions of "3/27 test"

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(Qualitative not quantitative)
 
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[[File:3_27_fail.jpg|250px|thumb|right|5/45 test with unconverted vegetable oil present (Source: BassAddict)]]
 
[[File:3_27_fail.jpg|250px|thumb|right|5/45 test with unconverted vegetable oil present (Source: BassAddict)]]
  
Typically a sample of fuel is taken from the processor while the pump is still running, and settled for a few minutes so that the majority of the Glycerol in the mix drops to the bottom of the sample.   
+
Typically a beaker of fuel is taken from the processor while the pump is still running, and settled for a few minutes so that the majority of the [[glycerol]] in the mix drops to the bottom.   
  
A 3ml sample is then taken from the top of this for testing. It is mixed with 27ml of [[Methanol]] at 20°C and shaken. After settling for ten minutes, if there is any drop out at the bottom, then the sample contained unconverted vegetable oil.
+
A 3ml sample is then taken from the top of the beaker for testing. It is mixed with 27ml of [[methanol]] at 20°C and shaken. It is imperative that the methanol used is not reclaimed.  It should be virgin and 98% pure or better otherwise a false reading will be obtained.  After settling for ten minutes, if there is any drop out at the bottom, then the sample contained unconverted vegetable oil.
  
 
==How it works==
 
==How it works==
  
The test works because of the difference in solubility of vegetable oil and biodiesel in Methanol:
+
The test works because of the difference in solubility of vegetable oil and biodiesel in methanol:
  
 
* Biodiesel is soluble
 
* Biodiesel is soluble
 
* Glycerol is soluble
 
* Glycerol is soluble
* Monoglycerides and Diglycerides (partly converted vegetable oil) are partially soluble
+
* Monoglycerides and diglycerides (partly converted vegetable oil) are partially soluble
* Vegetable oil (Triglycerides) is insoluble
+
* Vegetable oil (triglycerides) is insoluble
  
When mixed, any remaining vegetable oil, which is denser than Methanol, will drop to the bottom.
+
When mixed, any remaining vegetable oil, which is denser than methanol, will drop to the bottom.
  
Any volumes can be used so long as the ratio is 1:9 sample to Methanol.  5/45 also represents common quantities used for this test.
+
Any volumes can be used so long as the ratio is 1:9 sample to methanol.  5/45 also represents common quantities used for this test.
  
Trace Glycerol may be present in the sample, but this won't affect the test, as it too is soluble in Methanol.
+
Trace glycerol may be present in the sample, but this won't affect the test, as it too is soluble in methanol.
  
 
==Qualitative not quantitative==
 
==Qualitative not quantitative==
  
Many brewers assume that by measuring the amount of vegetable oil that has dropped out, they can calculate the percentage of unconverted oil in the batch.  This is, however, not strictly correct, as the sample will contain a small amount of Glycerol and between approximately 22% and 12.5% Methanol, depending on how much has been used by the reaction.
+
Many brewers assume that by measuring the amount of vegetable oil that has dropped out, they can calculate the percentage of unconverted oil in the batch.  This is, however, not strictly correct, as the sample will contain a small amount of glycerol and an unknown quantity of methanol, depending on how much has been used by the reaction.
  
For this reason the test is considered qualitative - whether the conversion is complete or not - and not quantitive, as the percentage remaining unconverted is only approximate.
+
For this reason the test is considered qualitative - whether the conversion is complete or not - and not quantitive, as the percentage remaining unconverted is only approximate, however people are getting very good results using the [[two stage process with no titration]] which determines [[catalyst]] quantity based on drop out from this test.
  
 
==Clear pass==
 
==Clear pass==
 
[[File:3_27_clear_pass.jpg|250px|thumb|right|5/45 "clear pass" and 5/45 pass.]]
 
[[File:3_27_clear_pass.jpg|250px|thumb|right|5/45 "clear pass" and 5/45 pass.]]
  
Perfectly converted fuel will give a "clear pass" where the liquid is transparent, regardless of the Methanol temperature.
+
Perfectly converted fuel will give a "clear pass" where the liquid is transparent, regardless of the methanol temperature.
 +
 
 +
Cloudy liquid with no drop out at 20°C is considered a pass, but may contain mono and diglycerides.  Drop out may be seen if the liquid cools.
 +
 
 +
The only caveat with using methanol cooler than 20°C is that (depending on feedstock) even completely converted biodiesel may wax and also give the appearance of drop-out as a result.  For corn and rapeseed oils this is quite light in colour and distinguishable from unprocessed oil, however solidifying palm oil is quite dark and the distinction may not be so obvious.
 +
 
 +
==See also==
 +
 
 +
* [[MSDS - Methanol ]]
 +
 
 +
 
 +
==References==
 +
 
 +
The earliest mention of this test that can be found is an email from Jan Warnqvist dated 11 Aug 2005, on the biofuel mailing list run by Journey to Forever ... [http://www.mail-archive.com/sustainablelorgbiofuel@sustainablelists.org/msg53410.html Link]
 +
 
 +
 
 +
Jan's email is reproduced below:
 +
 
 +
<blockquote style="background-color: lightgrey; border: solid thin grey;">
 +
 
 +
 
 +
From: "Jan Warnqvist" <EMAIL PROTECTED><br>
 +
Reply-To: Biofuel@sustainablelists.org<br>
 +
To: <Biofuel@sustainablelists.org><br>
 +
Subject: Re: Biofuel Quality Test<br>
 +
Date: Thu, 11 Aug 2005 18:51:02 +0200<br>
 +
<br>
 +
<br>
 +
 
 +
 
 +
Hello Jeffery.
 +
<br>
 +
 
 +
The test method that you are using seems to me highly dubious, since there
 +
are a number of pre-assumptions that has to be met.
 +
For a further check I´d suggest this:<br>
 +
Take exactly 25 ml of biodiesel and dissolve it in exactly 225 ml of
 +
methanol in a measuring glass.
 +
 
 +
Now: The biodiesel should be fully soluble in the methanol forming a clear bright phase. If not, there is pollution in the biodiesel causing you trouble with the water test. Each ml of undissolved material is corresponding to 4% by volume. Are there any undissolved material at the bottom of the measuring
 +
glass ?
 +
<br>
 +
 
 +
 
 +
If there is, your reaction is not complete and this is causing you trouble
 +
with the water test.
 +
This method does not cover every aspect of quality, but it gives a hint
 +
though........
 +
<br>
 +
<br>
 +
 
 +
Good luck to you<br>
 +
Jan Warnqvist<br>
 +
AGERATEC AB
 +
 
 +
</blockquote>
 +
 
 +
 
  
Cloudy liquid with no drop out at 20C is considered a pass, but may contain mono and diglycerides.  Drop out may be seen if the liquid cools.
 
  
 
[[Category:Biodiesel]]
 
[[Category:Biodiesel]]
 
[[Category:Safety and Testing]]
 
[[Category:Safety and Testing]]

Latest revision as of 12:45, 12 February 2015

Introduction

This test was originally devised by Jan Warnqvist as a simple check for biodiesel quality.


The test

5/45 test with unconverted vegetable oil present (Source: BassAddict)

Typically a beaker of fuel is taken from the processor while the pump is still running, and settled for a few minutes so that the majority of the glycerol in the mix drops to the bottom.

A 3ml sample is then taken from the top of the beaker for testing. It is mixed with 27ml of methanol at 20°C and shaken. It is imperative that the methanol used is not reclaimed. It should be virgin and 98% pure or better otherwise a false reading will be obtained. After settling for ten minutes, if there is any drop out at the bottom, then the sample contained unconverted vegetable oil.

How it works

The test works because of the difference in solubility of vegetable oil and biodiesel in methanol:

  • Biodiesel is soluble
  • Glycerol is soluble
  • Monoglycerides and diglycerides (partly converted vegetable oil) are partially soluble
  • Vegetable oil (triglycerides) is insoluble

When mixed, any remaining vegetable oil, which is denser than methanol, will drop to the bottom.

Any volumes can be used so long as the ratio is 1:9 sample to methanol. 5/45 also represents common quantities used for this test.

Trace glycerol may be present in the sample, but this won't affect the test, as it too is soluble in methanol.

Qualitative not quantitative

Many brewers assume that by measuring the amount of vegetable oil that has dropped out, they can calculate the percentage of unconverted oil in the batch. This is, however, not strictly correct, as the sample will contain a small amount of glycerol and an unknown quantity of methanol, depending on how much has been used by the reaction.

For this reason the test is considered qualitative - whether the conversion is complete or not - and not quantitive, as the percentage remaining unconverted is only approximate, however people are getting very good results using the two stage process with no titration which determines catalyst quantity based on drop out from this test.

Clear pass

5/45 "clear pass" and 5/45 pass.

Perfectly converted fuel will give a "clear pass" where the liquid is transparent, regardless of the methanol temperature.

Cloudy liquid with no drop out at 20°C is considered a pass, but may contain mono and diglycerides. Drop out may be seen if the liquid cools.

The only caveat with using methanol cooler than 20°C is that (depending on feedstock) even completely converted biodiesel may wax and also give the appearance of drop-out as a result. For corn and rapeseed oils this is quite light in colour and distinguishable from unprocessed oil, however solidifying palm oil is quite dark and the distinction may not be so obvious.

See also


References

The earliest mention of this test that can be found is an email from Jan Warnqvist dated 11 Aug 2005, on the biofuel mailing list run by Journey to Forever ... Link


Jan's email is reproduced below:


From: "Jan Warnqvist" <EMAIL PROTECTED>
Reply-To: Biofuel@sustainablelists.org
To: <Biofuel@sustainablelists.org>
Subject: Re: Biofuel Quality Test
Date: Thu, 11 Aug 2005 18:51:02 +0200



Hello Jeffery.

The test method that you are using seems to me highly dubious, since there are a number of pre-assumptions that has to be met. For a further check I´d suggest this:
Take exactly 25 ml of biodiesel and dissolve it in exactly 225 ml of methanol in a measuring glass.

Now: The biodiesel should be fully soluble in the methanol forming a clear bright phase. If not, there is pollution in the biodiesel causing you trouble with the water test. Each ml of undissolved material is corresponding to 4% by volume. Are there any undissolved material at the bottom of the measuring glass ?


If there is, your reaction is not complete and this is causing you trouble with the water test. This method does not cover every aspect of quality, but it gives a hint though........

Good luck to you
Jan Warnqvist
AGERATEC AB