Difference between revisions of "Methoxide mixer"
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| − | An important part of any biodiesel processor is the [[ | + | <metadesc>Methoxide mixer, Methoxide mixing tank, Making a Methoxide mixer for Biodiesel production, Mixing Methoxide, Making Methoxide, Biodiesel safety</metadesc> |
| + | An important part of any biodiesel processor is the [[methoxide]] mixer. It needs to efficiently and most importantly, safely mix the [[methanol]] and [[catalyst]] so the catalyst is completely dissolved in the methanol. | ||
The two main design criteria are: | The two main design criteria are: | ||
#Safety, ensure that the mixer is air tight and vented safely. | #Safety, ensure that the mixer is air tight and vented safely. | ||
| − | # Materials compatibility, ensure all materials used are compatible with | + | # Materials compatibility, ensure all materials used are compatible with methanol, the catalyst used and the resulting methoxide mixture. |
The following designs are offered as examples; however you should satisfy yourself on the above points before starting construction. | The following designs are offered as examples; however you should satisfy yourself on the above points before starting construction. | ||
| Line 14: | Line 15: | ||
This design is intended for use with a [[GL Processor|GL type processor]] which employs a [[venturi]] to create a vacuum. I might be possible to connect it via a T piece on a pump suction, but this arrangement has not been tested. | This design is intended for use with a [[GL Processor|GL type processor]] which employs a [[venturi]] to create a vacuum. I might be possible to connect it via a T piece on a pump suction, but this arrangement has not been tested. | ||
| − | Depending on how extensive your scrap bin or collection of “bits that might come in useful” is, most parts can be made from scrap but it's likely you will need to buy the barrel and the flange bearing. Some items were turned on a lathe but with a bit of ingenuity these could be fabricated. [[Silver | + | Depending on how extensive your scrap bin or collection of “bits that might come in useful” is, most parts can be made from scrap but it's likely you will need to buy the barrel and the flange bearing. Some items were turned on a lathe but with a bit of ingenuity these could be fabricated. [[Silver soldering]] or possibly [[soldering]] will be required and welding equipment might be useful. |
The barrel is a 25 litre fermenter from an online homebrew beer company. The beauty of this fermenter is that you can buy spare lids separately, with or without holes. | The barrel is a 25 litre fermenter from an online homebrew beer company. The beauty of this fermenter is that you can buy spare lids separately, with or without holes. | ||
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The bearing is readily available from online auction sites or any bearing specialist. Ensure the one you buy has a sealed bearing so there is no leakage of fumes. | The bearing is readily available from online auction sites or any bearing specialist. Ensure the one you buy has a sealed bearing so there is no leakage of fumes. | ||
| − | This design has two minor draw backs. It won't pick up every last drop of methoxide and due to the size of tubing employed it’s a little slow on delivering | + | This design has two minor draw backs. It won't pick up every last drop of methoxide and due to the size of tubing employed it’s a little slow on delivering methoxide to the processor, about 1 litre/min with a good vacuum from the venturi. Neither is a major problem and both are far outweighed by its safety and ease of use. |
<gallery caption="Methoxide mixer design 1, suitable for a processor with venturi" widths="400px" heights="350px" perrow="2"> | <gallery caption="Methoxide mixer design 1, suitable for a processor with venturi" widths="400px" heights="350px" perrow="2"> | ||
| − | File:Meth mixer design 1point1.jpg|Complete unit. The vent and | + | File:Meth mixer design 1point1.jpg|Complete unit. The vent and methoxide pickup pipes are blanked off with short tubes blocked at one end with silicone when not in use. |
| − | File:Meth mixer design 1point2.jpg|Top view of the lid. The pipe on the right is the vent connected to the processor vent by flexible tube which runs to outside. Pipe on the handle is the | + | File:Meth mixer design 1point2.jpg|Top view of the lid. The pipe on the right is the vent connected to the processor vent by flexible tube which runs to outside. Pipe on the handle is the methoxide pick-up which is connected to the venturi suction again by flexible tube. |
File:Meth mixer design 1point3.jpg|View underneath the lid. The spindle is drilled down its centre to form a section of pipe then cross drilled to solder the copper tube in place as seen in this photo. For the vent, one of the bolts holding the bearing to the lid was centre drilled (just in view above the copper tube). | File:Meth mixer design 1point3.jpg|View underneath the lid. The spindle is drilled down its centre to form a section of pipe then cross drilled to solder the copper tube in place as seen in this photo. For the vent, one of the bolts holding the bearing to the lid was centre drilled (just in view above the copper tube). | ||
File:Meth mixer design 1point4.jpg|This is the business end. The height of the paddles can be adjusted up and down the studding to suit the height of the fermenter. The flexible tube is positioned to get as close to the bottom of the fermenter as possible. | File:Meth mixer design 1point4.jpg|This is the business end. The height of the paddles can be adjusted up and down the studding to suit the height of the fermenter. The flexible tube is positioned to get as close to the bottom of the fermenter as possible. | ||
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Whilst DIY designs are fine for one's own garage or garden shed, where no other person is involved than one's self, an industrial design needs to take more consideration in terms of the risk of accident and needs to be generally more robust and intrinsically safe. Methanol itself is an extremely hazardous chemical and is both highly toxic and inflammable. Methanol fumes are also highly explosive. In an industrial application it is important to minimise the risk to other people and their property in the nearby vacinity. | Whilst DIY designs are fine for one's own garage or garden shed, where no other person is involved than one's self, an industrial design needs to take more consideration in terms of the risk of accident and needs to be generally more robust and intrinsically safe. Methanol itself is an extremely hazardous chemical and is both highly toxic and inflammable. Methanol fumes are also highly explosive. In an industrial application it is important to minimise the risk to other people and their property in the nearby vacinity. | ||
| − | <gallery caption="Goat Industries Mixer" widths="400px" heights=" | + | <gallery caption="Goat Industries Methoxide Mixer" widths="400px" heights="300px" perrow="2"> |
File:Methoxide mixer assembly 01 small.jpg|This machine features a heavy duty construction that is suitable for industrial use. The main shaft is of such a diameter that it does not vibrate or wobble during operation and the bearings are mounted on heavy steel plate and supported by a hefty gusset (not shown). When in use, the blades, being well supported, will not run the risk of scraping against the side of the container and producing sparks. Also, there is an oil bath to prevent sparks from a semi-siezed up bearing from entering the internals of the vessel. | File:Methoxide mixer assembly 01 small.jpg|This machine features a heavy duty construction that is suitable for industrial use. The main shaft is of such a diameter that it does not vibrate or wobble during operation and the bearings are mounted on heavy steel plate and supported by a hefty gusset (not shown). When in use, the blades, being well supported, will not run the risk of scraping against the side of the container and producing sparks. Also, there is an oil bath to prevent sparks from a semi-siezed up bearing from entering the internals of the vessel. | ||
| − | File:Methoxide mixer 01 small.jpg |The photograph shows the valves and tappings needed for efficient use of the machine. The top right valve is positioned to allow a large funnel to be attached, into which the caustic granules are poured. At the very bottom is the main outlet and above that is a sample point for testing the strength of the mix. The main tank is fabricated out of mild steel as this is not | + | File:Methoxide mixer 01 small.jpg|The photograph shows the valves and tappings needed for efficient use of the machine. The top right valve is positioned to allow a large funnel to be attached, into which the caustic granules are poured. At the very bottom is the main outlet and above that is a sample point for testing the strength of the mix. The main tank is fabricated out of mild steel as this is not attacked by the caustic mix. |
</gallery> | </gallery> | ||
| + | |||
| + | ==See also== | ||
| + | |||
| + | * [[MSDS - Methanol ]] | ||
| + | * [[MSDS - Potassium Hydroxide ]] | ||
| + | * [[MSDS - Sodium Hydroxide ]] | ||
[[Category:Biodiesel]] | [[Category:Biodiesel]] | ||
| + | [[Category:Processors and equipment]] | ||
Latest revision as of 11:37, 30 December 2014
An important part of any biodiesel processor is the methoxide mixer. It needs to efficiently and most importantly, safely mix the methanol and catalyst so the catalyst is completely dissolved in the methanol.
The two main design criteria are:
- Safety, ensure that the mixer is air tight and vented safely.
- Materials compatibility, ensure all materials used are compatible with methanol, the catalyst used and the resulting methoxide mixture.
The following designs are offered as examples; however you should satisfy yourself on the above points before starting construction.
Contents
Methoxide mixer design 1
This design is intended for use with a GL type processor which employs a venturi to create a vacuum. I might be possible to connect it via a T piece on a pump suction, but this arrangement has not been tested.
Depending on how extensive your scrap bin or collection of “bits that might come in useful” is, most parts can be made from scrap but it's likely you will need to buy the barrel and the flange bearing. Some items were turned on a lathe but with a bit of ingenuity these could be fabricated. Silver soldering or possibly soldering will be required and welding equipment might be useful.
The barrel is a 25 litre fermenter from an online homebrew beer company. The beauty of this fermenter is that you can buy spare lids separately, with or without holes.
The bearing is readily available from online auction sites or any bearing specialist. Ensure the one you buy has a sealed bearing so there is no leakage of fumes.
This design has two minor draw backs. It won't pick up every last drop of methoxide and due to the size of tubing employed it’s a little slow on delivering methoxide to the processor, about 1 litre/min with a good vacuum from the venturi. Neither is a major problem and both are far outweighed by its safety and ease of use.
- Methoxide mixer design 1, suitable for a processor with venturi
Complete unit. The vent and methoxide pickup pipes are blanked off with short tubes blocked at one end with silicone when not in use.
Top view of the lid. The pipe on the right is the vent connected to the processor vent by flexible tube which runs to outside. Pipe on the handle is the methoxide pick-up which is connected to the venturi suction again by flexible tube.
View underneath the lid. The spindle is drilled down its centre to form a section of pipe then cross drilled to solder the copper tube in place as seen in this photo. For the vent, one of the bolts holding the bearing to the lid was centre drilled (just in view above the copper tube).
This is the business end. The height of the paddles can be adjusted up and down the studding to suit the height of the fermenter. The flexible tube is positioned to get as close to the bottom of the fermenter as possible.
The paddles have to fold up to fit through the lid of the fermenter. Once inside they are unfolded.
Bio-rich-time-poor 18:58, 28 November 2010 (UTC)
Methoxide mixer design 2
Contributions needed.
Industrial mixer design 1
 This section contains content relating to commercially available items or equipment.
|
This design is suitable for industrial installations where health and safety is a major concern.
Whilst DIY designs are fine for one's own garage or garden shed, where no other person is involved than one's self, an industrial design needs to take more consideration in terms of the risk of accident and needs to be generally more robust and intrinsically safe. Methanol itself is an extremely hazardous chemical and is both highly toxic and inflammable. Methanol fumes are also highly explosive. In an industrial application it is important to minimise the risk to other people and their property in the nearby vacinity.
- Goat Industries Methoxide Mixer
This machine features a heavy duty construction that is suitable for industrial use. The main shaft is of such a diameter that it does not vibrate or wobble during operation and the bearings are mounted on heavy steel plate and supported by a hefty gusset (not shown). When in use, the blades, being well supported, will not run the risk of scraping against the side of the container and producing sparks. Also, there is an oil bath to prevent sparks from a semi-siezed up bearing from entering the internals of the vessel.
The photograph shows the valves and tappings needed for efficient use of the machine. The top right valve is positioned to allow a large funnel to be attached, into which the caustic granules are poured. At the very bottom is the main outlet and above that is a sample point for testing the strength of the mix. The main tank is fabricated out of mild steel as this is not attacked by the caustic mix.
