Difference between revisions of "Processor - basic design"

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[[File:kh1.JPG]]
 
[[File:kh1.JPG]]
 
Fill processer to required level,turn on pump and heater and circulate with lid off and venturi open (if applicable) until required temperature is reached (70 – 90 C )
 
  
 
{{#ev:youtube|qS6RNUo6Hqc|240|right|Wet veg circulating - source: K.H}}
 
{{#ev:youtube|qS6RNUo6Hqc|240|right|Wet veg circulating - source: K.H}}
 
Replace lid and settle overnight then drain off any water,perform a hot pan test to verify the oil is dry
 
 
 
{{#ev:youtube|YylRBk8eIxw|240|right|Hot pan test - wet oil - source: K.H}}
 
{{#ev:youtube|YylRBk8eIxw|240|right|Hot pan test - wet oil - source: K.H}}
 
 
{{#ev:youtube|jKxovvkIUY8|240|right|Hot pan test - dry oil - source: K.H}}
 
{{#ev:youtube|jKxovvkIUY8|240|right|Hot pan test - dry oil - source: K.H}}
 
+
{{#ev:youtube|UDYAuA8ZjYg|240|right|50/50 shake up test - source: K.H}}
 +
Fill processer to required level,turn on pump and heater and circulate with lid off and venturi open (if applicable) until required temperature is reached (70 – 90 C )
 +
Replace lid and settle overnight then drain off any water,perform a hot pan test to verify the oil is dry
 
Titrate and set level,turn on heater and pump until 64C is reached,turn off heater and introduce methoxide via pump or venturi
 
Titrate and set level,turn on heater and pump until 64C is reached,turn off heater and introduce methoxide via pump or venturi
 
 
Circulate for x amount of time (x will depend on pump size,typically ½ hour – 1 ½ hours )
 
Circulate for x amount of time (x will depend on pump size,typically ½ hour – 1 ½ hours )
 
 
Perform 27/3 or 5/45 test at 20C continue circulating until a pass is achieved
 
Perform 27/3 or 5/45 test at 20C continue circulating until a pass is achieved
 
 
Prewash – if required
 
Prewash – if required
 
Slowly add 7% water and ciculate for 15 minutes
 
Slowly add 7% water and ciculate for 15 minutes
 
 
Close bottom valve and settle for at least 1 hour then drain glycerol
 
Close bottom valve and settle for at least 1 hour then drain glycerol
 
 
Transfer to wash tank
 
Transfer to wash tank
 
 
Wash until water is clear,perform 50/50 soap test to confirm
 
Wash until water is clear,perform 50/50 soap test to confirm
 
{{#ev:youtube|UDYAuA8ZjYg|240|right|50/50 shake up test - source: K.H}}
 
 
 
Allow to settle for 1 hour then drain water,turn on heater (optional) and airstones and bubble overnight to dry
 
Allow to settle for 1 hour then drain water,turn on heater (optional) and airstones and bubble overnight to dry
 
 
Pump through chosen filters to holding tank
 
Pump through chosen filters to holding tank
 
 
 
Instead of drying the wvo by heat and circulation you can perform a glycerol prewash which will also lower the titration value
 
Instead of drying the wvo by heat and circulation you can perform a glycerol prewash which will also lower the titration value
 
 
Fill processer to required level turn on heater and pump then heat to 60C
 
Fill processer to required level turn on heater and pump then heat to 60C
 
Turn off heater and add 20% glycerol,circulate for ½ hour then settle for 1 hour before draining off glycerol
 
Turn off heater and add 20% glycerol,circulate for ½ hour then settle for 1 hour before draining off glycerol
 +
Titrate as normal
 +
You can speed up your processing times by add things like an eductor
  
Titrate as normal
 
  
You can speed up your processing times by add things like an eductor
 
  
 
[[File:Eductor010.jpg]]
 
[[File:Eductor010.jpg]]
 
 
See clip for an eductor in use
 
See clip for an eductor in use
 
 
{{#ev:youtube|sjUuZxwlry0|240|right|Eductor mixing - source: K.H}}
 
{{#ev:youtube|sjUuZxwlry0|240|right|Eductor mixing - source: K.H}}
  
  
 
[[Category:Biodiesel Processors]]
 
[[Category:Biodiesel Processors]]

Revision as of 20:58, 11 December 2010

A typical two drum processer and method

Kh.JPG

Kh1.JPG

Wet veg circulating - source: K.H
Hot pan test - wet oil - source: K.H
Hot pan test - dry oil - source: K.H
50/50 shake up test - source: K.H

Fill processer to required level,turn on pump and heater and circulate with lid off and venturi open (if applicable) until required temperature is reached (70 – 90 C ) Replace lid and settle overnight then drain off any water,perform a hot pan test to verify the oil is dry Titrate and set level,turn on heater and pump until 64C is reached,turn off heater and introduce methoxide via pump or venturi Circulate for x amount of time (x will depend on pump size,typically ½ hour – 1 ½ hours ) Perform 27/3 or 5/45 test at 20C continue circulating until a pass is achieved Prewash – if required Slowly add 7% water and ciculate for 15 minutes Close bottom valve and settle for at least 1 hour then drain glycerol Transfer to wash tank Wash until water is clear,perform 50/50 soap test to confirm Allow to settle for 1 hour then drain water,turn on heater (optional) and airstones and bubble overnight to dry Pump through chosen filters to holding tank Instead of drying the wvo by heat and circulation you can perform a glycerol prewash which will also lower the titration value Fill processer to required level turn on heater and pump then heat to 60C Turn off heater and add 20% glycerol,circulate for ½ hour then settle for 1 hour before draining off glycerol Titrate as normal You can speed up your processing times by add things like an eductor


Eductor010.jpg See clip for an eductor in use

Eductor mixing - source: K.H