The reason I am doing small test batches is that the last four have failed. And I need to find out why before proceeding.
I never used to have this problem. So something has changed.
The thing I have against the 'no titration' method is that estimating the initial amount of NaOH to use (first stage) is a bit hit or miss. If you don't add enough you do not get the bio required to calculate the amount required to complete the reaction. Add too much and you risk jelly. This leaves you adding incremental amounts until the bio appears. If you have no idea of the condition of the oil, even though it looks clear and apparently has no water in it when heated up to 110C, you are making a blind guess at the amount of NaOH to start with.
It should be easy. Let's posit an example.
You have a litre of dried clear oil. You do a titration and it is quite high, say 6 Gram/ Litre indicated.
You are feeling generous so you are going to use 4.5 Gm/Litre + titration (6 Gram) to 200mL Meth. So 10.5 Gm/litre.
This should work.
Using the no titration method you could take a stab at 4.5 Gram for the first stage (holding back some of the meth).
This should give you a 10/90 test that showed you needed 6 Gram + the remaining meth.
Remove the glyc, add the 6 gram and the meth mix and it should give a clear 10/90 pass after the second mix.
The result should be the same as if you had done the reaction with the normal titration method.
Am I correct ?
Anyway, I have some new chemicals. So I am going to make up a new titration solution and try a different batch of oil.
I agree with what Dave has said, but also there is a flaw in your logic.
If the oil titrates at 6 but you only used 4.5 (1st stage) then you may get no bio at all as all the caustic could be used in neutralising the FFA producing soap. You will also have produced a significant amount of water (each 4g or NaOH will give you 1.8g of water). The presence of water will catalyse the formation of more soap, that is the presence of water will cause more oil to be converted to soap rather than bio. A stage 2 using another 4.5 could well be the equivalent of using just 1 or 2 for making bio.
If you oil comes from a different source to usual, or your source has changed the way they work, for example filtering the oil and using it for longer then it is always worth carrying out Dr Pepper test first.
Removing the FFA before trying to process is the best approach and most easily done by glerol washing the oil, this removes the water, most FFA and many of he other impurities that can adversely affect things. The glycerol wash may have to be repeated with another fresh load of glycerol if the oil has a high FFA content as the remianing caustic in the glycerol may not be enough to neutralise all the FFA in the oil. Alternatively, as Dave suggest, you could enhance the glycerol wash by adding caustic to the glycerol before hand.
One of the great benefits of using ASM is that it does not produce water, so if used to neutralise the FFA the by product is methanol. It is expensive and means using a glycerol wash first to remove water and FFA makes a significant saving. If water is present in the oil when you use ASM you will produce NaOH and then produce soap and more water. Unfortunately ASM is very difficult to get hold of now and is probably even more expensive than it was.