Tony,
I think excess meth can be an issue. I made a pigs ear of a batch ages back, when i kept adding catalyst + 20% meth (of the unconverted) on a batch that would not drop the glycerol.
In hindsight, i now realise that my 90/10s were (probably) being thrown off by the glyc still in solution, and i just kept on adding meth : /
What i should have done is add the caustic in a small amount of meth, and it would probably have split, but i wasnt smart enough for that (or it was late, i was covered in oil, frustrated, and all the rest - as usually happens when it goes wrong!)
Anyhow, im sure that, at the end of the mess, it was the excess methanol messing things up.