You can get 2500mm of Tr16 x 8 multi start leadscrew for as little as £82 and NEMA23 steppers are surprisingly cheap as well.
What guide rail and bearings were you thinking of using?
Accuracy is down to how well YOU calibrate the machine before it gets used in anger.
I've got no idea which bearings etc. to buy, I've read up enough so I've got a rough idea in my head of how I'll build it, but I'll leave which bearings/motors etc.. until I'm ready to build it... few other jobs I need to get out of the way first
are you adding hight control ?
I was planning not to, and just set the hight before I start... but googleing other people making them, they seam to think automatic hight control makes a big difference ?
are you going to use the plasma cutter you have already ? you've got a CUT40 iirc ? I've got the same one in a different case ('cobalt40')... haven't used mine on anything big yet so I have no idea if it'll be ok running for longer periods with the cnc table ?
I need to do a load of 3mm stainless, cut to shape and then about 100 of 20mm holes in it...
I've looked at bigger plasma cutters, but they're a bit pricey... I'm thinking I could split the cuts into separate jobs, so it can take a break every 10min instead of getting hot and cutting off?