Third batch with ASM today and yet another batch of gelJust to recap on the last failure ... to those advocating that non-titration would solve the problem ... the amount of ASM put into the processor was just about equal to what the first stage of a non-titration process would have used ie 1.6 ltrs.
For interest I titrated the oil twice, with different IPA and blank titrated on both occasions ... results 2.0 ml and 2.2ml.
Yesterday I dried the oil taking it to 104°C for nearly an hour, dewatering via the venturi and condenser only. Dewatering was started at around 50°C and continued for an hour or so after the heater was switched off.
Did a HPT which was fine. So I'm starting with indisputably very dry oil.
I took a sample from the processor and ran a non-titration Dr pepper. Did two stages, produced biodiesel and glycerin with no signs of gel. Still had fall out after the second stage, but I'd proved that bio can be created albeit on a very small scale.
For the Dr pepper and the main batch, I used the ASM/Methanol mix left over from the previous batch. I estimated/calculated that this still contained around 1.5/6 ltrs of ASM, so I topped up with Methanol and used that.
The sum I used for the ASM quantity in the first stage was, for an 80 ltr batch, ...
4 (base) X 80 (batch) X 5 (magical constant) = 1.6 ltrs. As the oil titrated at an average of 2.1, this should be nowhere near overdosing.
Today I got as far as adding around half of this, so 800 ml of ASM, when the whole batch gelled. Not as bad as the last, but none the less jelly.
I added 6 ltrs Methanol which made it less vicious, but it was still showing a propensity to solidify when cold.
So ...Not wet oil.
Not over dosed with ASM.
Not excessively used oil.
Anyone any ideas, 'cos I'm stumped.
These are samples to date ...

From left to right ...
1) Neat sample
2) 50/50 wash test (vigorously shaken, cold water)
3) 50/50 wash test (gently turned end over end, cold water)
4) 50/50 wash test with 10 ml 1% H
2SO
4 added (vigorously shaken, cold water)
5) 50/50 mix with Methanol (vigorously shaken) ... interesting that the Methanol has seperated.

Dr Pepper test, same oil, same catalyst. (sorry, photo a bit dark!)