Difference between revisions of "Processor build step by step"
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==Processor tank== | ==Processor tank== | ||
| − | + | Steel Barrels have either a solid top with a small cap or a fully removable lid with a band around the top to seal it. This depends on what the barrel was originally intended to do. Most liquids usually have a small cap with the clip top barrels typically used for powder products. Both are readily available. The barrel pictured here originally contained fruit juice but had a membrane inside so a "clip top" barrel was used. This barrel cost the author £10 and as a result of the membrane has no corrosion inside. | |
| − | <gallery caption=" | + | <gallery caption="The Barrel" widths="200px" heights="300px" perrow="4" align="left"> |
| − | File: | + | File:20140325 195201.jpg|The Barrel when it was bought, the membrane was not in place, the clip was included but not photographed. |
| − | File: | + | File:20140325 195323.jpg|Cut the bottom off the barrel leaving a little of the curved edge intact. This will mean the cone needs less shaping (hammering) to fit the profile of the barrel. |
| − | + | File:20140325 195345.jpg|Remove all of the paint from the area where welding will take place. It might be a good idea to remove paint from the inside surface too, as the gasses released from the burning paint can interfere with the welding. | |
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Revision as of 07:20, 15 April 2014
 This page is Work In Progress and therefore may not be complete.
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There are a number of ways you can get hold of, or make a tank. This page describes how a tank can be made using a 44 gallon drum and a home made come.
Contents
Processor tank
Steel Barrels have either a solid top with a small cap or a fully removable lid with a band around the top to seal it. This depends on what the barrel was originally intended to do. Most liquids usually have a small cap with the clip top barrels typically used for powder products. Both are readily available. The barrel pictured here originally contained fruit juice but had a membrane inside so a "clip top" barrel was used. This barrel cost the author £10 and as a result of the membrane has no corrosion inside.
- The Barrel
The Barrel when it was bought, the membrane was not in place, the clip was included but not photographed.
Cut the bottom off the barrel leaving a little of the curved edge intact. This will mean the cone needs less shaping (hammering) to fit the profile of the barrel.
Remove all of the paint from the area where welding will take place. It might be a good idea to remove paint from the inside surface too, as the gasses released from the burning paint can interfere with the welding.
Welding a cone to a drum.
It is far easier to weld a lap joint than try to lay a fillet considering the gauge of the drum.
You will need 0.6mm wire and a proper shield gas that is suitable for shallow penatration, Co2 isn't really good enough.
Fit the cone on the drum and tack the lap joint every 6 inch, close down any gaps between the cone and drum wall, grind flush all tacks.
Lay the drum on its side and weld in a downward direction between the 10 and 20 past position. You'll have to get the weld speed, amps and wire feed just right so a bit of practice will be needed before you weld in anger.
Grind back flush the last 15-20mm of each section of weld and start the next section on top of it, when you get to the last run of weld grind both ends flush so you start and finish over the existing welds.
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