Difference between revisions of "Filtering waste vegetable oil"

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(Filtering waste vegetable oil)
 
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== Filtering waste vegetable oil ==
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<metadesc>Filtering used vegetable oil, Filtering WVO, Vegetable oil filtration, Preparing vegetable oil for use as a fuel, Preparing WVO for use as in a car, Waste vegetable oil filtering</metadesc>
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==Preparation==
  
[[Waste Vegetable Oil]] (WVO) contains many different contaminants including food particles, water, [[Free Fatty Acid]]s (FFAs) and animal fats. Many of these contaminants can be separated before the actual filtration stage in a settling tank.  Oil is generally pre-treated in this way for about three weeks, though this settling process can be accelerated by pre-heating the oil to about 60C. The animal fats and water and much of the food particle contamination will slowly sink to the bottom and the good oil can be extracted from the top of the tank and pumped into the filtration unit.
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[[Waste Vegetable Oil]] (WVO) contains different contaminants including food particles, water, [[Free Fatty Acid]]s (FFAs) and animal fats. Many of these contaminants can be separated before the actual filtration stage in a settling tank.  Oil is generally pre-treated in this way for about three weeks, though this settling process can be accelerated by pre-heating the oil to about 60°C. The animal fats, water and much of the food particle contamination will slowly sink to the bottom.  The good oil can be extracted from the top of the tank and pumped into the filtration unit.
  
Note that filtration alone cannot remove [[Free Fatty Acid]]s or other chemical or biological containments.
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Note that filtration alone cannot remove [[Free Fatty Acid]]s or other chemical or biological contaminants.
  
Waste oil needs to be stored and handled carefully as it can attract vermin such as rats, which can carry [http://en.wikipedia.org/wiki/Category:Rat-carried_diseases life threatening diseases].
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==Filtration equipment==
  
==Filtration equipment==
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[[File:Rm-filtration.jpg|200px|thumb|right|A filtration rig using 10" filter cartridges and driven by an electric pump (source: Rotary-Motion)]]
  
 
[[File:Filterfarm1.jpg|200px|thumb|right|An industrial filter farm, driven by an air-powered pump (source: Goat Industries; Filter Farm 750)]]
 
[[File:Filterfarm1.jpg|200px|thumb|right|An industrial filter farm, driven by an air-powered pump (source: Goat Industries; Filter Farm 750)]]
  
Home built filtration plants often use cylindrical 10" filter cartridges, due to their low cost and easy availability.  Several are placed in series, with gradually reducing micron filtration grades.  These are often described as 50/10/5/1 or similar, denoting an initial 50 micron filter followed by 10 micron all the way down to 1 micron.  Such systems are often driven by an electric pump such as the [[TAM105]].
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[[Waste_oil_filtering_system|Home built filtration plants]] use cylindrical 5, 10 and/or 20 inch filter cartridges and/or bag filters, due to their low cost and easy availability.  One or more are placed in series, with gradually reducing micron filtration grades.  These are described as 50/20/5/1 or similar, denoting an initial 50 micron filter followed by a 20 or 10 micron all the way down to 1 micron.  Such systems are usually driven by an electric pump such as the [[TAM105]], or pneumatic pumping is employed.
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Industrial systems use much larger filter cartridges and even bank many filters in parallel to improve throughput, using an air driven pump to push the oil through.
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While filter housings can take high absolute pressures, usually 100psi (7 bar), the filter cartridges themselves typically shouldn't exceed 20 PSI (1.4bar) differential across any one filter. Care must be taken not to exceed the pressure rating for the cartridges used in the system or otherwise dirty oil will "blow-by" the seals on the cartridge.
  
Industrial systems use much larger filter cartridges and often bank many in parallel to improve throughput, using air driven pumps to run the system.
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Bag filters are also used.  They are rated at 15psi (1bar) differential pressure across any one filter.
  
The filter cartridges are typically rated at pressures between 0.8 - 6 bar, so thus care must be taken not to exceed the pressure rating for the cartridges used in the system.  This can be done by means of a bypass on an electric pump, or direct control of air flow to an air driven pump.
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The waste oil can be heated to about 40°C for faster flow, but again, care should be taken as cartridges are even more prone to failure when hot.
  
The waste oil can be also heated to about 40 degrees C for faster flow, but again, care should be taken as cartridges are even more prone to failure when hot.  
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The waste oil can be also be blended with a solvent to increase flow rate through the filters, as well as reducing settling time.
  
[[Category:Vegetable Oil]]
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[[Category:Vegetable oil]]
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[[Category:Filtration & drying equipment]]

Latest revision as of 22:18, 9 April 2011

Preparation

Waste Vegetable Oil (WVO) contains different contaminants including food particles, water, Free Fatty Acids (FFAs) and animal fats. Many of these contaminants can be separated before the actual filtration stage in a settling tank. Oil is generally pre-treated in this way for about three weeks, though this settling process can be accelerated by pre-heating the oil to about 60°C. The animal fats, water and much of the food particle contamination will slowly sink to the bottom. The good oil can be extracted from the top of the tank and pumped into the filtration unit.

Note that filtration alone cannot remove Free Fatty Acids or other chemical or biological contaminants.

Filtration equipment

A filtration rig using 10" filter cartridges and driven by an electric pump (source: Rotary-Motion)
An industrial filter farm, driven by an air-powered pump (source: Goat Industries; Filter Farm 750)

Home built filtration plants use cylindrical 5, 10 and/or 20 inch filter cartridges and/or bag filters, due to their low cost and easy availability. One or more are placed in series, with gradually reducing micron filtration grades. These are described as 50/20/5/1 or similar, denoting an initial 50 micron filter followed by a 20 or 10 micron all the way down to 1 micron. Such systems are usually driven by an electric pump such as the TAM105, or pneumatic pumping is employed.

Industrial systems use much larger filter cartridges and even bank many filters in parallel to improve throughput, using an air driven pump to push the oil through.

While filter housings can take high absolute pressures, usually 100psi (7 bar), the filter cartridges themselves typically shouldn't exceed 20 PSI (1.4bar) differential across any one filter. Care must be taken not to exceed the pressure rating for the cartridges used in the system or otherwise dirty oil will "blow-by" the seals on the cartridge.

Bag filters are also used. They are rated at 15psi (1bar) differential pressure across any one filter.

The waste oil can be heated to about 40°C for faster flow, but again, care should be taken as cartridges are even more prone to failure when hot.

The waste oil can be also be blended with a solvent to increase flow rate through the filters, as well as reducing settling time.