Difference between revisions of "Filtering waste vegetable oil"

From Biopowered
Jump to: navigation, search
m (Filtration equipment)
 
(20 intermediate revisions by 3 users not shown)
Line 1: Line 1:
== Filtering waste vegetable oil ==
+
<metadesc>Filtering used vegetable oil, Filtering WVO, Vegetable oil filtration, Preparing vegetable oil for use as a fuel, Preparing WVO for use as in a car, Waste vegetable oil filtering</metadesc>
 +
==Preparation==
  
[[Waste Vegetable Oil]] (WVO) contains many different contaminants including food particles, water, [[Free Fatty Acid]]s (FFAs) and animal fats. Many of these contaminants can be separated before the actual filtration stage in a settling tank.  Oil is generally pre-treated in this way for about three weeks. The animal fats and water and much of the food particle contamination will slowly sink to the bottom and the good oil can be extracted from the top of the tank and pumped into the filtration unit. Waste oil needs to be stored and handled carefully as it can attract vermin such as rats, which can carry [http://en.wikipedia.org/wiki/Category:Rat-carried_diseases life threatening diseases].
+
[[Waste Vegetable Oil]] (WVO) contains different contaminants including food particles, water, [[Free Fatty Acid]]s (FFAs) and animal fats. Many of these contaminants can be separated before the actual filtration stage in a settling tank.  Oil is generally pre-treated in this way for about three weeks, though this settling process can be accelerated by pre-heating the oil to about 60°C. The animal fats, water and much of the food particle contamination will slowly sink to the bottom.  The good oil can be extracted from the top of the tank and pumped into the filtration unit.
  
Note that filtration alone cannot remove [[Free Fatty Acid]]s or other chemical or biological containments.
+
Note that filtration alone cannot remove [[Free Fatty Acid]]s or other chemical or biological contaminants.
  
 
==Filtration equipment==
 
==Filtration equipment==
  
Home built filtration plants often use 10" filter cartridges, due to their low cost and easy availability.  Several are placed in series, with gradually reducing filtration grades.  These are often described as 50/10/5/1 or similar, denoting an initial 50 micron filter followed by 10 micro all the way down to 1 micron.  Such systems are driven by an electric pump such as the [[TAM105]].
+
[[File:Rm-filtration.jpg|200px|thumb|right|A filtration rig using 10" filter cartridges and driven by an electric pump (source: Rotary-Motion)]]
  
It is useful in such systems to have a pressure gauge on each filter cartridge in order to determine when a filter is starting to block.
+
[[File:Filterfarm1.jpg|200px|thumb|right|An industrial filter farm, driven by an air-powered pump (source: Goat Industries; Filter Farm 750)]]
  
{{Commercial}}
+
[[Waste_oil_filtering_system|Home built filtration plants]] use cylindrical 5, 10 and/or 20 inch filter cartridges and/or bag filters, due to their low cost and easy availability.  One or more are placed in series, with gradually reducing micron filtration grades.  These are described as 50/20/5/1 or similar, denoting an initial 50 micron filter followed by a 20 or 10 micron all the way down to 1 micron.  Such systems are usually driven by an electric pump such as the [[TAM105]], or pneumatic pumping is employed.
  
This is an example of a industrial filter farm using larger filters (courtesy of Goat Industries).
+
Industrial systems use much larger filter cartridges and even bank many filters in parallel to improve throughput, using an air driven pump to push the oil through.
  
<gallery caption="Filter Farm 750" widths="320px" heights="300px" perrow="2">
+
While filter housings can take high absolute pressures, usually 100psi (7 bar), the filter cartridges themselves typically shouldn't exceed 20 PSI (1.4bar) differential across any one filter. Care must be taken not to exceed the pressure rating for the cartridges used in the system or otherwise dirty oil will "blow-by" the seals on the cartridge.
  
File:Filterfarm1.jpg|The filtration unit itself can be composed of cylindrical cartridges of different micron ratings. The one shown, the Filter Farm 750, has four cartridges plumbed in parallel and served by an air operated pump. These systems are generally low pressure devices and it is important not to exceed the rated pressure of the cartridges, some of which are as low as 0.8 bar. The pressure can be regulated very easily with the type of pump used, ensuring that the cartridges do not become distorted and leaky.  
+
Bag filters are also used. They are rated at 15psi (1bar) differential pressure across any one filter.
  
File:Full view 1.jpg| The waste oil can be heated to about 40 degrees C for faster flow through the unit, but again, care should be taken as the cartridges are even more prone to failure when hot. A post filter is used in this design to filter out finer particles and as insurance that the main filters are working properly. The performance of the machine can be monitored by pressure gauges positioned at different points in the plumbing and the speed at which the pump is operating.</gallery>
+
The waste oil can be heated to about 40°C for faster flow, but again, care should be taken as cartridges are even more prone to failure when hot.
  
[[Category:Vegetable Oil]]
+
The waste oil can be also be blended with a solvent to increase flow rate through the filters, as well as reducing settling time.
 +
 
 +
[[Category:Vegetable oil]]
 +
[[Category:Filtration & drying equipment]]

Latest revision as of 22:18, 9 April 2011

Preparation

Waste Vegetable Oil (WVO) contains different contaminants including food particles, water, Free Fatty Acids (FFAs) and animal fats. Many of these contaminants can be separated before the actual filtration stage in a settling tank. Oil is generally pre-treated in this way for about three weeks, though this settling process can be accelerated by pre-heating the oil to about 60°C. The animal fats, water and much of the food particle contamination will slowly sink to the bottom. The good oil can be extracted from the top of the tank and pumped into the filtration unit.

Note that filtration alone cannot remove Free Fatty Acids or other chemical or biological contaminants.

Filtration equipment

A filtration rig using 10" filter cartridges and driven by an electric pump (source: Rotary-Motion)
An industrial filter farm, driven by an air-powered pump (source: Goat Industries; Filter Farm 750)

Home built filtration plants use cylindrical 5, 10 and/or 20 inch filter cartridges and/or bag filters, due to their low cost and easy availability. One or more are placed in series, with gradually reducing micron filtration grades. These are described as 50/20/5/1 or similar, denoting an initial 50 micron filter followed by a 20 or 10 micron all the way down to 1 micron. Such systems are usually driven by an electric pump such as the TAM105, or pneumatic pumping is employed.

Industrial systems use much larger filter cartridges and even bank many filters in parallel to improve throughput, using an air driven pump to push the oil through.

While filter housings can take high absolute pressures, usually 100psi (7 bar), the filter cartridges themselves typically shouldn't exceed 20 PSI (1.4bar) differential across any one filter. Care must be taken not to exceed the pressure rating for the cartridges used in the system or otherwise dirty oil will "blow-by" the seals on the cartridge.

Bag filters are also used. They are rated at 15psi (1bar) differential pressure across any one filter.

The waste oil can be heated to about 40°C for faster flow, but again, care should be taken as cartridges are even more prone to failure when hot.

The waste oil can be also be blended with a solvent to increase flow rate through the filters, as well as reducing settling time.