Just thinking ahead, even with a 0.2mm nozzle and the "hand of Jim" driving it, I still think printing the little gear (now not in existence ... hope you measured it carefully before attacking it with the Dremel!) separately might be a good idea. Can the spacer on the opposite side of the big gear be a larger diameter?
If so the little gear can be made longer and embedded into the big one. The little gear could then be filed to size if required and it would allow the big gear to be printed with little or no support.