Author Topic: TAM 120 replacement terminal box cover ... (new hat for Frankinpump)  (Read 15157 times)

Offline Julian

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Four hour print last night produced a new cover for Frankinpump (My TAM 120) ...








I have to say the original design was poor and it's little wonder they break.  The pillar through which the screw passes is a few millimeters clear of the motor body and very lightly attached to the rest of the box, so tightening the screw tries to tear the pillar from the box.

« Last Edit: November 30, 2014, 11:21:04 AM by Julian »
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Offline greasemonkey

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Re: New hat for Frankinpump
« Reply #1 on: November 18, 2014, 07:56:24 PM »
Mighty tidy looking. Love the personalised brand name.
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Offline Tony

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Re: New hat for Frankinpump
« Reply #2 on: November 18, 2014, 07:57:31 PM »
That's cool.  I need a new pump cover for my vane pump, just need to build a 3d printer it seems!

Offline Julian

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Re: New hat for Frankinpump
« Reply #3 on: November 18, 2014, 08:17:29 PM »
That's cool.  I need a new pump cover for my vane pump, just need to build a 3d printer it seems!

How big's the cover and have you used Sketchup?
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Offline Julian

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Re: New hat for Frankinpump
« Reply #4 on: November 18, 2014, 08:21:28 PM »
Mighty tidy looking. Love the personalised brand name.

Yes I was trying to be flash, but it didn't print right ... I think the software thought the name wasn't really part of the box!

Strange things happen in 3D, well they do when I'm trying to draw things!
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Offline nigelb

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Re: New hat for Frankinpump
« Reply #5 on: November 18, 2014, 09:01:33 PM »
'Tis a mighty fine bit of printing Julian. Very impressive.

Offline greasemonkey

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Re: New hat for Frankinpump
« Reply #6 on: November 18, 2014, 09:14:43 PM »
That's cool.  I need a new pump cover for my vane pump, just need to build a 3d printer it seems!

How big's the cover and have you used Sketchup?

Julian is offering to make you one with the Biopowered logo printed on the front of it.............
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Offline Chug

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Re: New hat for Frankinpump
« Reply #7 on: November 18, 2014, 09:42:32 PM »
That is excellent Julian  8)

it looks like you added a strengthening rib all round inside, or is that just my monitor/a print line? and beefed up the screw pillars?

Offline julianf

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Re: New hat for Frankinpump
« Reply #8 on: November 18, 2014, 09:46:42 PM »

How big's the cover and have you used Sketchup?

Julian,

Did you have prior 3d cad experience?

I ask, as i know you have not been doing the 3d printing for all that long, and you seem to have mastered the CAD side of it very well.

If you were new(ish) to 3d CAD, is it easier than i fear, or have you just spent hour after hour staring at the screen in frustration?


My cnc machine is entirely capable of 3d milling, but ive never thought i have enough of an application for 3d objects to suffer, what ive perceived, to be the harsh learning curve of 3d CAD.

As i say, im impressed with what youre up to, and am wondering if i shouldnt give it some more thought?
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Offline Jamesrl

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Re: New hat for Frankinpump
« Reply #9 on: November 18, 2014, 10:31:31 PM »
3D drafting/drawing is amazingly simple, it must be 'cause I can do it, I can even Import and alter other peoples stl files (3d drawing format  files).

It only took me a couple of hours to get me head round it.

Offline photoman290

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Re: New hat for Frankinpump
« Reply #10 on: November 18, 2014, 10:57:57 PM »
when are we getting the first laser sintered venturi then?  iw onder if you can mix laser sintering and  plastic 3d printing on the same object. laser sintered internals to reduce wear with a nylon outer.?

Offline Julian

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Re: New hat for Frankinpump
« Reply #11 on: November 18, 2014, 11:57:37 PM »
That's cool.  I need a new pump cover for my vane pump, just need to build a 3d printer it seems!

How big's the cover and have you used Sketchup?

Julian is offering to make you one with the Biopowered logo printed on the front of it.............

Julian was trying to find out how long Tonys terminal box would take to print whilst trying to avoid the time and responsibility of drawing it before offering to print one for Tony (with or without the biopowered logo).

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Offline Julian

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Re: New hat for Frankinpump
« Reply #12 on: November 19, 2014, 12:02:07 AM »
That is excellent Julian  8)

it looks like you added a strengthening rib all round inside, or is that just my monitor/a print line? and beefed up the screw pillars?

It's a quirk of the photo, there's no strengthening rib around the inside.  I did however, make the walls much thicker ... 3mm as against circa 1.5mm and as you say,blend the pillars into the body.  The thickening of the pillars on the inside, is to account for the recess for the screw heads on the top.
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Offline Julian

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Re: New hat for Frankinpump
« Reply #13 on: November 19, 2014, 12:32:09 AM »

Julian,

Did you have prior 3d cad experience?

I ask, as i know you have not been doing the 3d printing for all that long, and you seem to have mastered the CAD side of it very well.

If you were new(ish) to 3d CAD, is it easier than i fear, or have you just spent hour after hour staring at the screen in frustration?


My cnc machine is entirely capable of 3d milling, but ive never thought i have enough of an application for 3d objects to suffer, what ive perceived, to be the harsh learning curve of 3d CAD.

As i say, im impressed with what youre up to, and am wondering if i shouldnt give it some more thought?

No 3D drafting experience prior to building the printer, but I did have a tiny bit of auto AutoCAD and copious 2D graphic experience with CorelDraw previously.  This is a relatively simple shape compared with some of the things I've been working on ... currently playing a little machine to cut aluminium foil into selectable lengths and fold one end over to a selectable size.

That, if it ever works, will involve printed gears, rollers slides and leavers all driven by stepper motors and servos controlled by and Arduino.

These printers have their limitations, but it's truly amazing what they can do and just how useful they are ... there are numerous repaired and replacements and inventionettes around the house now.

If your machine is that capable and you haven't considered it, you really should.  Jim will be able to give you some gen on 3D routers, but I'm sure you could buy/make an extruder head to print plastic.  From Sketchup an stl file, via other software will generate G code which may well run your machine or I think there may be a Sketchup "plugin" that will generate router paths directly.

As for the 3D drafting side, as Jim says, it's not that difficult.  It can be frustrating at first, but I've been playing with it for nearly a year now and it's certainly getting quicker and easier to use.  3D drafting not the most changeling part of getting a printer operational.

Probably the best thing you could do is to down load Sketchup and just have a play ... Tony needs a terminal box drawing!


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Offline Julian

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Re: New hat for Frankinpump
« Reply #14 on: November 19, 2014, 12:35:22 AM »
when are we getting the first laser sintered venturi then?  iw onder if you can mix laser sintering and  plastic 3d printing on the same object. laser sintered internals to reduce wear with a nylon outer.?

Not sure about lazer sintering, but it's quite possible to use printed PLA in a "lost plastic" casting process.  That could deliver a brass venturi quite easily.
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