Looks like the new pump/pipework combo is causing an emulsion during pump washing. This was a duff batch, half reprocessed and needed far more acid than normal to neutralise, but all the same something I'm going to have to watch out for ...

Left is a sample taken during the fourth wash after the acid wash.
Middle a sample taken after settling in the processor of the tail end of the emulsion when draining the wash water.
Right is the same phase as above but split with 40% sulfuric ... took a fair amount to split it quickly.
I'm assuming this is a wholly mechanically created emulsion.
If this continues the solution (besides building my square processor) will be to add a valve to the TAM suction so I can use the full flow of the Mono for washing. The Mono has a nice and gentle pumping action.