Biopowered - vegetable oil and biodiesel forum

Biodiesel => Chemistry and process => Topic started by: julesandtash on March 01, 2013, 10:14:24 PM

Title: Warning over the use of Phosphoric acid in titrated acid water wash
Post by: julesandtash on March 01, 2013, 10:14:24 PM
Having used up my stock of Sulphuric Acid I decided to start on my stock on 85% Phosphoric acid.

I have had repeated successes with the titrated acid wash using Sulphuric acid and like to think I have the process pretty much under control.

However, at the start of the week I did a batch using Phosphoric. Perfect 27/3 using Sodium Methylate - absolutely no haze in the 10/90 test and instant clarity. All glycerol drained and then acid washed using 20 litres of water and one litre of 85% Phosphoric (which is what the titration gave me for a 300 litre batch).

That is when problems started - real problems in settling.

Eventually I got the water to settle out (which came out crystal clear) and went on to water washes. No matter what I did I could not get clear separation although the water which did drop out was crystal clear (and a little acidic).

It took about 250 litres of water, including two mist washes to get clean bio which I then dried to sparkling clear.

Although confused for a while, some googling showed that Sodium Phoshate (which is the salt produced when using Phosphoric acid) is a  detergent that was, until quite recently, commonly used. It is also water soluble.

Having a load of water soluble detergent in a mixture of water and biodiesel is, in general, a really bad thing.

I have rescued about 280 litres of the batch but it took a lot of work (and water - thankfully I am not on a meter). I have passed my experience to Paul (Carrington) for him to have a look at when he has time in order to try to identify what has really gone on but, in the meantime, I would seriously advice against the use of Phosphoric acid.
Title: Re: Warning over the use of Phosphoric acid in titrated acid water wash
Post by: nigelb on March 02, 2013, 06:55:24 AM
Jules...are you absolutly sure you have your titration spot on? 1.0lt of H3PO4 sounds an awful lot!

Congratulations on rescueing the bio....it must have been extremely frustrating.  A 20lt loss can be seen as a real result.

Nige
Title: Re: Warning over the use of Phosphoric acid in titrated acid water wash
Post by: julesandtash on March 02, 2013, 07:25:51 PM
Well, guess what, you were right Nige

I made new titration fluid today and titrated the batch of 100% palm bio I was making

Titration showed I needed 90ml of H3PO4 which sounds far more realistic

Somehow, and I dont know why, I was a factor of 10 out last time - no wonder I had problems. Glad my processor is stainless  :)
Title: Re: Warning over the use of Phosphoric acid in titrated acid water wash
Post by: Head Womble on March 02, 2013, 10:11:00 PM
Jules, have you done a 10/90 on that first batch, to see if you've had any kind of reverse reaction.