OK, have some more news (bad)
Turns out, the previous two fills had this amount of diesel overall in the tank:
The first fillup left 50% diesel 45% veg oil 5% petrol
The second fillup left 30% diesel 65% veg oil 5% petrol.
the last fillup left 10% diesel 85% veg oil 5% petrol.
I have filtered down to 1 micron, made no difference.
I have advanced the pumper further than no shims by actually removing small measured amounts of metal from the bottom of the pump, made no difference. I have some of the diesel knock back but it still runs like crap, hunting, blowing out white smoke etc.
I did the advanced pump timing 3 times before not wanting to remove more metal. According to my calculations, it runs no better on 100% veg oil at 4 degrees more than original timing, 6 degrees, 10 degrees and 16 degrees.
1 set of new injectors also did not change anything for the better
Not sure this engine will ever be happy on veg
(the merc on the other hand is still trundling along happily).
Not sure where to go from here, apart from maybe bio?