Jamesrl, I pulled an edge out to give as much area as possible really, it would be messy but less likely to burn holes in the metal than if it was just welding an edge to an edge. I was thinking of cutting the barrel a bit above the joint really, but hadn't fully made up my mind yet. Good point with the sealer though, I'll defo not do it there

Julian, I'd be happy to do whatever you like really I wasn't expecting there to be interest in another project thread as I imagine you've all done it, it would be cool to have a part in the wiki, you might need to correct some things though. I'm so familiar with the car project now, but I'm a real beginner with this! On that note I'm not even sure how the BSP pipe nomenclature works!
Dick, is 3/4 BSP the internal diameter making it about 1" OD? As you can see I'm still a little unsure about this but might have a better idea what I need when the pump arrives. Thanks again for the offer.
Thanks for the car comments, its so much fun, making and driving

Back on the road soon too
